There are several types of lubrication systems in industrial applications. Some of them require high pressure or even vacuum conditions. Oil-lubricated air compressors are widely used in food processing, pharmaceutical manufacturing, and power generation.
Oil-lubricated compression is a type of mechanical system where oil is used to reduce friction between moving parts. This lubrication system uses an oil reservoir connected to the compressor through a pipe. The oil is then pumped into the compression chamber using centrifugal force. As the air flows through the compression chamber, the oil separates from the compressed gas and returns to the oil reservoir.
Oils are superior to water-based fluids because their viscosity changes depending on temperature. Water evaporates easily at low temperatures and forms ice crystals, which increases its viscosity. On the contrary, oils remain fluid at lower temperatures. For example, refrigerators, freezers, and air conditioners are equipped with oil-lubricated systems.
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Why Are Oil-Lubricated Compressors Used In Industrial Processes?
Oil-lubricated compressors play an important role in industrial processes such as oil drilling, chemical manufacturing, power generation and gas processing. The lubricating properties of oils vary depending on their viscosity, temperature and pressure. These properties determine the performance characteristics of the compressor.
Oil lubrication has certain advantages over other types of lubrication, such as water or air lubrication. They are explained below;
Lower Your Energy Bill
How much does it cost to operate an air compressor at peak efficiency? The answer depends on several factors, such as the type of equipment being run, its capacity, and operating conditions.
To optimize the performance of oil-lubricated compressors, manufacturers recommend using high-quality oils and lubricants, along with proper maintenance. While these measures can reduce operational costs, they also increase the life expectancy of the equipment.
Oil-lubricated compressions are widely used across industries, from mining and construction to food processing and manufacturing. They allow for lower running temperatures, higher compression ratios, and longer service intervals. These benefits translate into lower fuel consumption and improved productivity.
A properly maintained oil-lubricated compressor can improve the equipment’s quality and longevity. This means lower operational costs, fewer repairs, and increased uptime.
Maximum Profitability
The industrial process involves many machines, equipment, and tools working together to perform a particular task. The oil-lubricated compressor provides maximum efficiency.
Oil-lubricated compressors run at high speeds and pressures without overheating or wearing out. They also offer consistent delivery of air pressure throughout their lifespan. Oil-lubricated machines are more efficient and cost less because they don’t require expensive maintenance.
The oil lubrication system provides superior heat transfer and cooling compared to air-cooled systems. It also allows for higher compression ratios and less maintenance because of fewer moving parts.
These characteristics translate into lower energy consumption and greater compressor efficiency. Oil-lubricated systems operate over a wide range of conditions. They are well suited for applications where temperature or humidity extremes exist.
The Lifespan Of An Oil-Filled Air Compressors
An air compressor is an essential equipment for almost every industry today, whether mining or manufacturing. Oiled air compressors can usually last up to around 15,000 hours, or rather the equivalent of up to 7 times the amount of oil-free units.
A benefit of the oiled design compressor is its ability to use cast iron heads. This is a metal that is more resistant to scratching and can enable them to be more long-lasting.
Conclusion
Oil lubrication has become the standard method of lubricating oil pumps in industrial processes. The reason is that it provides better performance at a lower cost compared to other methods, such as water or air lubrication.
Oil-lubricated systems are widely used across industries, from food processing to power generation. They provide excellent performance, reliability, safety, stability, and efficiency. In addition, they offer significant environmental benefits over other types of lubricants.
IMAGE: PEXELS
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